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2023

What is the difference between manual VS mechanical technology?

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At present, many domestic three-phaseMotorOr adoptArtificial thread,Industrial small and medium-sized Y series motors are one of the motors with the largest demand and usage in national industrial production, and there are many motor factories producing such motors. Some motor factories have far worse benefits than in the past, mainly due to technological backwardness. At present, most of the motor factories in our country are still manually embedded, and the production lines of mechanical embedded lines have not been imported for the time being, mainly because they are not practical, is it really not practical? And what do they think? The following small degree here to share with you the experience.

01artificial thread

Manual wire embedding process is usually our common cross type, double stack type, etc. These types of coils are wound and formed by wooden molds on horizontal winding machines in motor manufacturers with manual wire embedding. During winding, the wire turns are generally wound on the mold without arrangement, and the winding requirements are not high. In short, it is random winding, and the wire embedding is also random and does not need to be neat, generally speaking, if it is slightly smooth, it can be embedded in the slot even if it is completed, even if it is messy in the slot or at sixes and sevens in the stator end. However, the appearance of the stator end is ugly and the end will be very thick. Generally, most of the embedded wire workers are like this. However, it is only necessary to pass the inspection in the motor factory, and the stator end of the motor in the motor factory is mostly completely wrapped, so the appearance is not affected.

02Mechanical wiring

Compared with manual, the speed of mechanical threading is several times that of manual. It is mainly composed of tire mold, hydraulic machinery and servo automatic control system. However, its application scope can only be used in the production of certain types of motor stators at present, and cannot be used universally, that is, only for certain types of motors with high demand. The coil forms are usually flat, manual cross or stacked, if a tire machine can be embedded, only the insulation isolation between the inner layers of the slot is still in the research and development stage. In addition, the coils of mechanical wire embedding are different from those of manual workers. The wound coils are required to be arranged neatly. The thickness of the wound coils is equal to the width of the stator slot. The wound coils are automatically put into the tire to form three coils with a difference of 120 degrees, and then pressed into the hydraulic stator, this process takes only a few seconds to insert a stator. The lower stator coil wire turns are neatly arranged, so the quality is better. These automated motor manufacturers specialize in producing those kinds of motors. regular traditional types of motors are not produced, that is, mechanical wire embedding cannot completely replace labor for the time being. Don't be afraid to repair motors.

However, with the continuous advent of artificial intelligence products, Xiaobian thinks that artificial embedding may be replaced by intelligent robots in the future. By that time, robots will work in the same way as human beings, that is, it will be possible to do the same way as human beings. Human beings will create intelligent robots to replace human beings according to the principle of real people. At that time, all the jobs that humans used to work will be replaced by robots. And now many posts have been replaced by robots. In this year's new crown epidemic prevention and control work, artificial intelligence products have been used in many fields, such as railway stations and other public places. It has performed very well. It quickly measures the body temperature of everyone in the crowd from a long distance. If any abnormality is found, it will immediately report to the police. If these advanced sensing technologies are used in the field of motor stator embedding, of course, it will complete the task with the same perception as people when the turns go down into the slot, and it may become a reality in the near future!