News Center

Popular keywords: EPS stator automatic line, rotary motor stator automatic line, automobile blower brushless line, automobile brushless cooling fan motor automatic line, servo motor automatic line

Home page

Automation Encyclopedia

Industry dynamics

Company News

2025

Why is non-standard automation difficult to implement?

Author：

Hehui Intelligence

In the wave of transformation and upgrading in the manufacturing industry, non-standard automation is highly anticipated to become a key means of improving production efficiency and reducing costs due to its flexibility and customization features. However, the reality is often unsatisfactory, as many non-standard automation projects face difficulties during implementation, and some even fail. So, why is it difficult for non-standard automation to be smoothly promoted? Here are some possible reasons for us to explore.

1. Changing demands and high customization costs

The core of non-standard automation lies in"non-standard", which means designing and manufacturing according to the specific needs of customers. However, this high degree of customization often means high R&D costs and long development cycles. Customer demands are often not static, and any changes during the project may lead to a complete redesign, significantly increasing the project's risks and uncertainties.

2. High technical barriers and talent shortages

Non-standard automation involves knowledge from multiple fields such as mechanical design, electrical control, and software programming, which places high demands on technical personnel. In reality, there are not many talents with these interdisciplinary skills, leading many companies to face talent shortages when promoting non-standard automation projects. Even if a team can be formed, knowledge barriers and communication obstacles among members may affect the smooth progress of the project.

3. Complex supplier management

During the implementation of non-standard automation, it often requires cooperation with multiple suppliers, including machining factories, electrical component suppliers, software developers, etc. Coordinating and communicating among these suppliers is a huge challenge, and any delay in one link may affect the entire project's progress. In addition, there may be differences in technical standards and quality control among different suppliers, increasing the difficulty of project management.

4. High difficulty in on-site implementation

The equipment for non-standard automation often needs to be installed and debugged at the customer's production site. However, the environment at the production site is often complex and variable, with limited space and various unknown risk factors. These factors can make the installation and debugging process of the equipment very challenging, and it may even require multiple modifications to the design to meet the actual needs of the site.

5. High maintenance costs in the later stage

Once the equipment for non-standard automation is put into use, the maintenance costs in the later stage cannot be ignored. Due to the high degree of customization of the equipment, once a failure occurs, it is often difficult to find ready-made spare parts for replacement, and it may require waiting for the supplier to customize production. This not only affects the normal operation of the production line but also increases the company's downtime losses and maintenance costs.

In summary, although non-standard automation has many advantages, it faces numerous challenges during implementation. To overcome these difficulties, companies need to have strong technical R&D capabilities, a professional talent team, an efficient supplier management mechanism, and a sound after-sales service system. Only in this way can non-standard automation truly become a booster for the transformation and upgrading of enterprises, rather than a stumbling block to their development.