In the process of promoting intelligent manufacturing, traditional motor manufacturers should follow the following basic rules:

1.Clear objectives and planning:

Determine the intelligent target: enterprises need to make clear the specific target of intelligent manufacturing according to their own development needs, market positioning and product characteristics. For example, improve production efficiency, reduce operating costs, improve product quality, enhance production flexibility, etc. Only when the goal is clear can the follow-up planning and implementation work be carried out in a targeted manner.

Formulate detailed planning: on the basis of clear objectives, formulate detailed intelligent manufacturing promotion planning. This includes determining the stages, steps, timelines, budget, etc. of implementation. At the same time, it is necessary to comprehensively evaluate the existing production process, equipment status, personnel skills, etc. of the enterprise, find out the existing problems and bottlenecks, and provide the basis for the subsequent transformation.

2.Optimize the production process and layout:

Breaking production islands: In traditional motor manufacturing enterprises, there are often problems of information blockage and lack of close collaboration between workshops and processes, resulting in the formation"Island of Production". When promoting intelligent manufacturing, it is necessary to realize data sharing and collaborative operations between workshops and processes through information technology to improve overall production efficiency.

Reasonable distribution of logistics: logistics is an important link in the production process, which has an important impact on production efficiency and cost. Enterprises should reasonably plan logistics lines according to the production process and product characteristics, so that the logistics lines are short and straight, and the time and cost of material handling are reduced. At the same time, it is necessary to strengthen the management and maintenance of logistics equipment to ensure the normal operation of the logistics system.

Optimize the layout of the workshop: the layout of the workshop should meet the requirements of the production process and facilitate the installation, commissioning and maintenance of the equipment. At the same time, it is necessary to take into account the convenience and stability of the operation of personnel, and set up a reasonable operating channel and guarantee the exit. For some high-risk areas, unmanned or less-human production methods can be used to reduce risks.

3.Introduction of advanced technology and equipment:

Development of new process solutions: to meet the strong stability, high performance as the goal, the development of new intelligent manufacturing process solutions. For example, the use of automated production lines, robotics, advanced machining centers, etc., to improve the level of automation and production efficiency of the production process. At the same time, it is necessary to continuously optimize process parameters to improve product quality and consistency.

Development of special equipment: according to the requirements of intelligent manufacturing process, the development of special equipment. These devices should have the characteristics of high precision, high reliability and high flexibility, and can meet the production requirements of different specifications and small batch products. For example, paint rolling equipment, automatic embedding equipment, stamping manipulator and other motor industry-specific equipment.

4.Construction of information systems:

Establish an integrated management vision system: through sensors, data acquisition equipment, etc., real-time acquisition of key parameters in the production process, such as temperature, pressure, speed, etc., and these data are transmitted to the management vision system. Managers can monitor the production process in real time through the system, find problems in time and make adjustments.

Implement product lifecycle management (PLM) System:PLMThe system can manage the whole life cycle of products from design, production, sales to after-sales. ByPLMThe system can realize the standardization and standardization of product design data, and improve the efficiency and quality of product design. At the same time, the production process can be traced and managed to improve product quality and stability.

Applied Manufacturing Execution System (KNIFE):KNIFEThe system is one of the core systems of intelligent manufacturing, which can monitor and manage the production process in real time. ByKNIFEThe system can realize the automatic scheduling of production plan, real-time tracking of production process, quality control and other functions. At the same time,KNIFEThe system can also be integrated with other information systems of the enterprise to achieve data sharing and collaboration.

5.strengthen personnel training and team building:

Training professionals: Intelligent manufacturing involves knowledge and skills in many fields, such as mechanical engineering, electronic engineering, computer science, software engineering, etc. Enterprises should strengthen the training and introduction of these professionals, improve the professional skills and comprehensive quality of employees. At the same time, employees should be encouraged to participate in various training and learning activities to continuously improve their abilities.

Build a professional team: the implementation of intelligent manufacturing requires the cooperation of multiple departments, enterprises should set up a professional team, responsible for the planning, implementation and operation management of intelligent manufacturing. Team members should have rich professional knowledge and practical experience, and be able to solve various problems in the intelligent manufacturing process.

6.Focus on data security and privacy protection:

Establish a data security management system: A large amount of data will be generated in the intelligent manufacturing process, which is of great value to the production and management of enterprises. Enterprises should establish a sound data security management system, strengthen the management of data storage, transmission and use, to prevent data leakage and abuse.

Strengthen Internet security protection: With the development of intelligent manufacturing, enterprises are increasingly dependent on the Internet. Enterprises should strengthen the Internet security protection, take effective measures to prevent Internet attacks and virus invasion, to ensure the stable operation of intelligent manufacturing system.

7.Continuous improvement and innovation:

Establish a continuous improvement mechanism: Intelligent manufacturing is a continuous development process. Enterprises should establish a continuous improvement mechanism, regularly evaluate and analyze the implementation effect of intelligent manufacturing, find out the existing problems and deficiencies, and make timely improvement and optimization.

Encourage innovation: innovation is the power source of enterprise development. Enterprises should encourage employees to put forward innovative ideas and suggestions, actively carry out technological innovation and management innovation, and constantly improve the level of intelligent manufacturing.

Conclusion

In the process of promoting intelligent manufacturing, traditional motor manufacturing enterprises should follow the above basic rules, combine their own actual situation, formulate scientific and reasonable promotion strategies, and gradually realize the transformation and upgrading of enterprises.