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Popular keywords: EPS stator automatic line, rotary motor stator automatic line, automobile blower brushless line, automobile brushless cooling fan motor automatic line, servo motor automatic line
EPS motor stator automatic production line
EPS stator automatic line is mainly used for the production of vehicle EPS motor stator. Modular design, the beat is 16~30s (some equipment can be added to reach the predetermined beat according to customer needs), the whole line only needs 3 people, and the feeding interval is 2 hours. Equipped with an in-station detection system, which greatly improves product quality.
Key words:
EPS motor
electric power steering system motor
EPS motor production line
EPS motor automatic line
EPS motor production
Classification:
National Service Hotline
EPS motor stator automatic production line
Application direction:
Production of motor stators for EPS vehicles.
Production line features:
Modular design, the beat is 16~30s (some equipment can be added to reach the predetermined beat according to customer needs), the whole line only needs 3 people, and the feeding interval is 2 hours. Equipped with in-station detection system,
Greatly improve the quality of products.
Technical features:
- The winding balance rate is above 90%;
- The winding machine can realize multiple winding;
- The winding tension can be adjusted in multiple segments and has the function of automatically drawing the tension curve;
- Can cover φp0.9-2.0mm range wire diameter; Tension range of tensioner 0-20kg;
- Laser stripping shall be adopted for the winding and the position shall be well controlled. After stripping, there shall be no spiral lines on the surface to ensure the stability of the subsequent welding process;
- The whole squirrel cage type accompanying fixture can well ensure the roundness of the motor after welding and the cogging torque after installation;
- Automatic feeding and assembly of connectors;
- Resistance welding automatically performs real-time compensation according to welding results to improve welding quality;
- The heat sleeve adopts PID control to avoid the generation of defective products such as aluminum shell heating bubbles;
- MES can easily query equipment parameters and trace production records.
Production process：
The automated process in the production line includes automatic core feeding, winding, rounding, laser welding, intermediateBusbar installation, copper bar welding, performance testing and other processes. The whole line is equipped with three operators. All material pairs serial number, batchSecond number for tracking management. All equipment in the entire line is equipped with a connected MES system to control planning, scheduling, quality, process, and,Information such as device operation enables all relevant departments to find and solve problems in time. The line has automatic fault detectionError reporting prompt function, all sports and wear parts are modular, easy to repair and replace. Friendly interface, Jane
Single and easy to use, for consumables equipment has a life management function, in the near life of the equipment will automatically remind the replacement.
Stavisioning:
A total of three operators are required: one for feeding, one for packing and one for manual welding of wire harness.
Production line advantages:
The production line can improve production efficiency, reduce production costs, reduce manual intervention, and ensure product quality.and has the advantages of energy saving, stability, reliability and high degree of automation.
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